automatic sand molding machine, horizontal flaskless foundry casting machine

The Automatic Sand  molding line adopts PLC control, stable and reliable, can realize automatic operation, simple and convenient operation, small area, high productivity, suitable for the production of automotive parts, such as cylinder head, flywheel shell, brake pliers, etc. Also suitable for the production of pipe, valve, shaft, cover plate parts, such as through, three links, bends, pipe clamps and so on. Is the most popular molding equipment in the foundry.

Advantages of the automatic sand casting molding machine:

1)The Unique Principle of Sand Adding and Shooting

The molding machine uses air flow to add sand, improves the quality of sand filling, effectively reduces the bad sand hole, improves the dimensional accuracy of castings, and can adapt to various characteristics of molding sand.

2)Four column guide, hydraulic cylinder anti-stuck system

The molding machine adopts the principle of the whole process guidance of the four columns, and the upper and lower fixed seats and the four columns form a stable guidance system. The upper box slide frame, the lower box slide frame and the bottom slide frame are all positioned and guided through the four columns. It ensures the smooth and smooth completion of the box, sand shooting, compaction and release. Avoid the upper and lower box when the box with the pressure head body stuck, sand scraping edge and fragile phenomenon. At the same time, the tank positioning cylinder from the original four to two, not only guide to become stable, but also reduce the cost of equipment.

3) Adjustable height of sand mold, saving sand

 The stroke of the upper and lower compaction cylinder is 230 mm、230mm, respectively, and the position of the upper and lower compaction plate can be adjusted to produce different casting height. Suitable for casting with different thickness and thickness, saving sand for users.

4)Fully automatic one key operation

The molding machine does not need professional workers, each complete molding only need to press the start button (not under the core setting condition), if there is needing core of the workpiece, program selection, automatically stop, after the completion of the core, press the mould closing button, the program is completed automatically. It saves a lot of manpower and material resources, and reduces the skill requirement of the operator. For the convenience of the core setting, some equipment adopt the turntable structure, so that the core setting is more convenient.

5)Mould plate is easy to install

Four screws fixed, replaced within 5 minutes, adapted to frequent mould changes.

6)The hardness of casting is adjustable

Mold hardness can be freely adjusted according to the requirements of different castings, only a few parameters need to be adjusted, very rapid and convenient, hardness can reach 85-90.

7)high speed of molding

Each box is about 36seconds (excluding the core setting). Automatic release agent spraying system, automatic baking function.

8)High demand Hydraulic System, Quality Assurance

he hydraulic system is composed of hydraulic station of Yuken ,8 hydraulic cylinders, full power; adopts Yuken control valve to realize the fast and slow operation of the cylinder, more stable and durable, save electricity and save energy; install the oil cooler system, make the hydraulic station can run stably for a long time; install the energy storage device, greatly improve the running speed. The permanent magnet magnetic block is installed at the bottom of the tank to ensure the cleanliness of the hydraulic system, the oil filter is installed to make the oil flow more smooth, and the hydraulic synchronous controller is installed to ensure the synchronization of the mould lifting.

9)Automatic control, protection function.  PLC adopt Mitsubishi brand, touch screen Mitsubishi panel, full automation control, graphical interface, human-computer interaction is convenient. With fault display, alarm function. The light screen system is installed to ensure the safety of the operator. Automatic lubrication system ensures the reliability of the equipment.

1） With manual, automatic control function, interlocking, self-locking function.

2）PLC use Japanese Mitsubishi products, the main electrical components using Schneider products.

3）PLC reserve points for input and output.

FAQ:

 Q1: How long is your delivery time?

- 20-45 days depends on the quantity .

Q2: What is your terms of payment?

- 30% advance payment by T/T, 70% balance before shipment

Q3: How to get quick quotation from us?

- Please provide us with your factory’s information : the drawing of the factory, the scrap metal you want to use,the tonnage of

ingot you want to produce per day .

Q4: If we need your technical service,how do you solve?

- Please contact us immediately by email with photos and video to show the problems.We will ask our technical engineers to give

you solutions.If that still doesn’t work,we will send our worker or engineer to your factory for machine check .

Molding machine model parameters:

Molding machine configuration:

Customer Cases of Casting Molding Machine Production Line

Foundry Clay Foundry Green Sand Process Treatment Production Line/Sand Reclamation Production Line

We can design a complete set of casting automation solutions for you based on your product characteristics and production workshop conditions, including: automatic casting molding machines, fully automatic open cast iron casting conveyor lines, green clay process sand treatment production lines, and other casting machinery.

Cooperative clients

Foundry molding machines produce sand molds and castings

Casting molding machine machine details

Factory Overview

Our company owns 40000m² The production workshop is an integrated enterprise that integrates design, production, and research and development. All equipment is independently designed, processed, and assembled, and has complete independent intellectual property rights.

Export shipment of casting production line

CASTKING Casting Equipment fully automatic casting molding machine can solve the following problems:

1. Reduce the labor intensity of workers;

2. Improve casting production efficiency;

3. Improve product quality;

4. Reduce production costs.